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Face masks and plastic gloves are being used to reinforce concrete

In our efforts to prevent the spread of COVID-19, the globe reportedly gets through 129bn face masks per month. Australian researchers now propose diverting our PPE waste away from landfill and mixing it into concrete.

Protecting communities and healthcare workers from COVID-19, whilst trying to claw our way out of a self-inflicted plastic waste crisis has been a nigh-on impossible balance to strike.

The world has reportedly gotten through a staggering 129bn masks and 65bn rubber gloves every month since the pandemic’s onset. Feels a lifetime ago too, right?

COVID may be gradually sliding down the priority list, yet 54,000 tons of PPE waste continues to be dumped in landfill on a daily basis. As you’d expect, much of this heads downstream and winds up in our oceans – where it becomes a toxic menace to hungry marine wildlife like turtles.

It’s become a frustrating situation. We’ve had endless guidance on how to use protective gear, but little to no advice on how to dispose of these items in an ecologically friendly way. Companies haven’t exactly been queuing up to sort through our PPE either.

Thankfully, however, there are folk dedicated to finding greener solutions, some of which are showing real promise.

Researchers at the Royal Melbourne Institute of Technology, Australia, have spent the last year testing the feasibility of using PPE waste within the production of concrete. Bizarre as it sounds, it actually makes sense on multiple fronts.

Despite being the most commonly used building material on the planet, concrete has a relatively poor tensile strength, meaning it can break fairly easily under tension. This is why steel is typically used to reinforce the blend for larger structures, but it turns out we can also use PPE items to achieve similar results.

Nitrile gloves are made of synthetic rubbers, and masks primarily of polypropylene fibres – both of which take 25+ years to biodegrade in landfill due to their resilient makeup. So, on a hunch that both may strengthen concrete in large volumes, the research group mixed items into separate samples and studied the results.

To their delight, the mask sample increased its mixture’s durability by 17% and the blend with rubber gloves achieved an impressive 22% strength increase too.

‘PPE is a fibrous material with remarkable properties of high tensile strength and flexibility,’ says Kilmartin-Lynch, co-author of the study. ‘When under stress, the fibrous material of the PPE bridges the micro-cracks formed in concrete to increase its strength.’

Credit: RMIT

Given we’re hardly lacking for PPE waste at the moment, and there’s quite literally a perpetual demand for concrete, you’d expect that scaling up on a commercial level shouldn’t be too much of a problem.

The team is already working closely with a sustainable building company in Melbourne called Casafico to complete further field tests. Keenly waiting in the wings, concrete suppliers, local hospitals, and waste management companies are expecting the green light to collaborate also.

Before this can begin, one of the final hurdles in the experiment phase involves figuring out how to decontaminate waste PPE en masse – as the tests purely utilised expired items and not used ones. As we stated earlier, nobody is thrilled by the prospect of handling potentially germ-ridden matter.

These stumbling blocks, however, aren’t thought to be a huge problem and medical professionals are said to be providing some solid avenues to the next stage.

Let’s hope that the following tests can finally get PPE concrete off the ground and begin to make a ‘valuable contribution to our circular economy,’ as Lynch says.

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